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Do not power the hook all the way into the fairlead or winch. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. Theyre independent, uncut and unsponsored. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. It is permanently damaged and must not be used. These winches weigh around 90 pounds. With every winching circumstance, theres a risk of potential injury. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Yes, these units are waterproof. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Run in short bursts without load until completely dry. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. Attach the red wire from the solenoid box to the winchs positive terminal and a black wire to the batterys negative terminal. Always examine the working conditions of your winch before using it on the trail. If winch gets submerged accidentally, it needs to be immediately disassembled, cleaned, dried and re-lubricated by a qualified technician to prevent permanent damage from corrosion. Connect red wire to positive battery terminal and black wire to negative battery terminal. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. This is a clearance item. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Disconnect Pendant Controller before working near the Wire Rope, drum, fairlead or load, to prevent accidental starting. Passing through rough terrain during bad weather and getting your truck stuck in the middle of nowhere is nothing less than a nightmare. Here are a few that are very helpful. Manufacturer: BADLAND Weight: around 84 pounds Product Dimensions: 19 x 7 x 11 inches Pull Weight: Up to 12000 lbs Brake Type: Automatic load-holding Rope Material: Aircraft-Grade Wire Main Features Some main key features make this Badland winch stand out on the market. Winch Central is reader-supported. To operate the winch, plug the remote into the socket connector. They are appropriately priced, and are easy to install. The drum or spindle broke on the side closest to the motor. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Save This Manual It is tough and looks like it can last a very long time. 1996-2023, Amazon.com, Inc. or its affiliates, Select a location to see product availability, Enter a new vehicle to add it to Your Garage and filter the results below, 12V 500 AMP Unversal Winch Solenoid Relay Contactor For HEAVY DUTY UPGRADE ALBRIGHT EQUIV, MaySpare MaySpare 12V 500A Winch Solenoid Relay for 8000-15000lb ATV UT Winch Control. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. Heres how you can do that: Thats all there is to it. Save $250.00 by shopping at Harbor Freight. Winch with Wire Rope. I used to work in construction and landscaping, so I've seen my fair share of ratchet straps, winches, and similar rigging gear. A road alligator jumped up and took out the controller box. Prevent entanglement. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Of course you can get a synthetic rope from pretty much any other winch accessories manufacturer, but what I like about Mile Marker is that they are an approved supplier to the US military. The wire rope must be properly coiled under tension to be able to support a load without damage. It has fairly sturdy and robust exterior and has a very stylish and up-to-date look. It has a user-friendly design that makes its installation quite easy and smooth. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Remove old Wire Rope and attach new assembly. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. It has a very smooth surface to feed your synthetic rope through. Badland Zxr 12000 Winch Wiring Diagram Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. Badland Winches Parts Wiring Diagram (For All Models) - WinchReview.com Specifications They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. Still a China part but the Smittybilt winch is cheaper than Warn but more reliable than the HF. Procedures not specifically explained in this manual must be performed only by a qualified technician. Wiring a winch is often a fearful task. A good advantage you can get with this fairlead is that it looks cool. Do not place finger(s) through hook. It reduces the load on the winch, allowing it to work longer with less heat buildup. It halves the load on the winch through pulley action. Keep this manual and the receipt in a safe and dry place for future reference. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Harbor Freight winches? - Jeep Gladiator Forum Do you know where I can purchase one? The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. Whether in harsh weather conditions or rough terrains, this winch helps you pull any vehicle out of the pit that the driver got stuck in. They may also contain some four-letter words that arent tool and other content thats not appropriate for children. Handlebar switch would be helpful in case of failure with wireless remote control. From the solenoid box, attach the wire to the circuit breaker, and the other terminal of the circuit breaker is a route to the batterys positive terminal. Follow the instructions thoroughly for making your winch install as easy as possible. Repair or replace solenoid. The sharp borders help the cable from getting damaged. Keep children and bystanders away while operating. Do not route electrical cables near sharp edges or parts that will move or become hot. This begs the question, what winch parts can be used with Badland winches? If you have a wireless remote, connect the remote control receiver to the solenoid box. Also, they protect your hands from scratches and injuries. Move the Clutch Handle to the Engaged position. The red indicator light will flash during the operation. Do not use a dirty or corroded battery. The rocker switch IN and OUT helps to engage to operate the winch. The mounting plate must be rated to at least the Winch's capacity. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Badland ZXR 12000 Truck/SUV Winch Manual Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The winch rope smoothly glides over the aluminum. Has anyone else been successful in finding replacement parts ? Stay alert, watch what you are doing and use common sense when operating. This can accommodate any winch line with a thickness of 5/8 inch and thinner. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Keeping a constant focus is more critical. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. If wire rope begins to get entangled, stop winch immediately and release wire rope using switch. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. This wire rope must be discarded and not be used. SAVE THIS MANUAL. Do not use vehicle to pull on the Wire Rope and "assist" the winch. An installation manual is also part of the package. Do not use the winch if the wire rope is frayed, kinked or damaged. Shop products from small business brands sold in Amazons store. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Download Badland ZXR 12000 Truck/SUV Winch Manual. This helix gives rise to the composite rope. Install winch and fairlead in underwind orientation, so that the wire rope enters and exits the winch at the bottom of the drum. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. The build of the fairlead is stainless steel. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. You may need a plastic encasing to secure your circuit breaker from water and dust. Refer to Relocating the Control Box on page 8. Under 12000 lbs, it is understandable why the winch is slower than expected. The remote control will auto shut down when not in use after two minutes. However, with this unit's built-in safety features, it's a lot easier. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. The blue indicator light in the remote indicates the remote is ready to use. Badland Winch Review - Motrr - Vehicle Maintenance Guides, Reviews & Fixes More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Check for voltage at armature port with Switch pressed. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 The above Badlands winch parts are good quality, affordable, and easy to install. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Do not exceed the angles shown in Figure B for a roller fairlead. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Even if the winch is attached to your vehicle's bumper, it can still be used to help and pull out someone else's car. These cable ropes are specially built by coiling together metal wires that form a helix. There are two things you should always remember when using a winch for self-recovery or other uses; never anchor with a dead tree and always wear protective gloves. Badland is a winch brand that provides good quality winches. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Like the previous one, connect the black, red, and yellow cables with the winch. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. It also comes with an adapter plate that anchors the winch to the trailer ball. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Here are some of the top eye-catching pros of this product. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. Explosive invisible hydrogen gas can accumulate and then explode when ignited by a spark from the battery connection. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The Winch terminals are color-coded. 2500 lb or 3500 lb? Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. Let's see what makes it such a great product. They are perfect Badland 2500 winch parts. Truck SUV Jeep trailer recovery pull pulling tool 12v electric 12,000 lbs. These include: This device is designed to perform in harsh weather conditions with maximum power efficiency. THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. Precautions During Wiring: It is advised to unplug the remote control and disconnect the battery cables to avoid any serious injury before performing any other wiring connections. I haven't been planning on getting a winch in the near future, but the price is intriguing. However, they dont have as operation that is as wide or as big as other major winch names. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Spooler would not engage after that it was just in free spool mode. I would like to get this other one working and install it on my trailer . Electrical winches such as this one derive their power from the vehicle's battery and function according to the battery's power. BADLAND ZXR 12,000 lb. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. The battery may be drained if you use the winch while the engine is not running. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. Lastly, connect the device's wires to the respective terminals of the battery, as shown in the manual. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . The ZXR 12000 Lb winch is IP66-rated waterproof. , connect the remote control receiver to the solenoid box. Winch, Badland ZXR 12000 lb. It is a simple install, but then again, it is just a fairlead, it should not be even remotely challenging to install it. Circuit Breaker: Benefits Of Badland Winches: Im looking for a drum assembly for a Badland 2500 lb winch. These include: IP66 Rated Weatherproof Make sure the Winch will fit the chosen mounting area. Hook onto the object using a pulling point, tow strap or chain. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! 80 ft. x 3/8" synthetic winch rope (8 pages), Motor runs but Wire Rope drum does not turn, Motor runs slowly or without normal power, Winches Badland ZXR 2500 Owner's Manual & Safety Instructions, Winches Badland 56412 Owner's Manual & Safety Instructions, Winches Badland APEX 57535 Owner's Manual & Safety Instructions, 3/8", Replaceable with Spring-loaded Safety Latch. Some main key features make this Badland winch stand out on the market. Instead, it would be best if you kept a few things in mind. Allow to drain and dry. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. We think youll enjoy these customer-made YouTube videos about our products. Your email address will not be published. The next item on the list is a hawse fairlead. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. I bought total of three of these wenches from Harbor Freight in Sioux Falls SD. We have other buying guides in the site. Always wear good heavy-duty leather gloves when working the winch. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). The gloves make the wiring process safe and prevent electric shocks. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place. If unreadable or missing, contact Harbor Freight Tools for a replacement. What is the Badland ZXR 12000 Lb Winch Best For? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. TO PREVENT SERIOUS INJURY FROM EXPLOSION DUE TO SPARKING AT THE BATTERY CONNECTION:Unplug the Pendant Connector and disconnect the Battery Cables before making other wiring connections. Do not slide wire rope through hands, even with gloves on. Please familiarize yourself with the operation of your winch before using it. Do not continue use of the winch until the battery is completely run down. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. You may wish to keep the engine running while using this winch, to continually recharge the battery. From the below wiring diagram, use the wire color code guide and attach the yellow, black/red cables to the terminals on the winch. This powers the winch only and is rechargeable. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Just have to look up or call customer service. Diagrams within this manual may not be drawn proportionally. How to Install a Badland ZXR 12000 Lb. Any help would be appreciated. Copyright 2017 by Harbor Freight Tools. Do Not Sell or Share My Personal Information, Series-wound motor stays cooler during long pulls, Three-stage planetary gear system for fast line speed, Automatic load-holding brake for maximum safety, Cable tensioner to prevent cable tangling. Just imagine how good quality their products are if the military uses them. Warn, Zeon 12000 vs Harbor Freight, Badlands 12000 Winches Im looking for a freespool/engage nob for 2500 badland winch, and directions on how to replace it. Now that youve installed your winch, the next step is to wire it. All the mounting hardware is included. TO PREVENT SERIOUS INJURY FROM WINCH FAILURE: To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. This can cause damage to the object being pulled, and kink or fray the wire rope. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Failure to follow all instructions may result in fire, serious injury and/or DEATH. A robust circuit breaker can prevent damage from an overload or short circuit by interrupting current flow. Badland Winch Parts, Replacements & Accessories To Buy However, exercise extreme caution when working around a running vehicle and ONLY operate a vehicle in an outdoor area. Secure load after moving. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. When unpacking, make sure that the product is intact and undamaged. Or trade for a new Apex 5500 long drum winch or equivalent. Speaking of safety, the Badland ZXR also has an automatic load-holding brake. Also go over some things th. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. Most of the Badland winches carry the same ideal wiring pattern. Is the problem in the relay or in the motor. Its high time you replace the control box if you have issues with the winch not powering in or out, burned out the solenoid, or not enough power to operate the winch. If you are going to go cheap and Chinese consider running a Smittybilt winch. Addresses practices not related to personal injury. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. Badlands 9000 winch - missing control box | Pirate 4x4 The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Is there a replacement spool drum? It is used to alert you to potential personal injury hazards. A simple plug and play-action provide ease of winching in and out with a push of a button. Wijbosch, North Brabant, NL | Live Local and Global Weather Cameras I could try using a controller from another brand. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. As a result, it's safe. To operate the winch, connect the red wire to an ignition circuit, or attach the ignition wire to the positive battery terminal. Insulate all exposed wiring and terminals after installation. I need cable information to replace csble . Use supplied power cords/wire rope or cables listed in manual only. This wire rope is kinked. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. Let us know what you think in the comments section! Thank You Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Uncoil the wire rope, except for 5 full wraps. Badland 18000 Winch Installation & Instructions Manual: Download. They are very popular and have been a default for 44 vehicles. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. The listed breaking point is 4600 lbs. Safety Precautions:Take extra caution in every winching situation. Non-skid footwear is recommended. A circuit breaker can act as a disconnect at the push of a button. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: